A New Way to Engineer Composite Materials

  • Researchers have developed a way to engineer pseudo-bonds in a polymer material.
  • Their work represents a new way of solidifying materials without relying on permanent chemical bonds.
  • Like an epoxy, the material serves as a strong and stable filler—but can also be dissolved and reused, as though untangling a ball of yarn.

Composite adhesives like epoxy resins are excellent tools for joining and filling materials including wood, metal, and concrete. But there’s one problem: once a composite sets, it’s there forever. Now there’s a better way. Researchers have developed a simple polymer that serves as a strong and stable filler that can later be dissolved. It works like a tangled ball of yarn that, when pulled, unravels into separate fibers.

A new study led by researchers at the Department of Energy’s Lawrence Berkeley National Laboratory (Berkeley Lab) outlines a way to engineer pseudo-bonds in materials. Instead of forming chemical bonds, which is what makes epoxies and other composites so tough, the chains of molecules entangle in a way that is fully reversible. The research is published in the journal Advanced Materials.

“This is a brand new way of solidifying materials. We open a new path to composites that doesn’t go with the traditional ways,” said Ting Xu, a faculty senior scientist at Berkeley Lab and one of the lead authors for the study.

Read more on the Lawrence Berkeley National Lab website

Image: Silica nanoparticles affixed with a distribution of polystyrene chains (purple) self-assemble into hexagonal lattices. Depending on how the chains are organized on the particle surface, they tangle together (purple) or unravel (blue) when compressed. 

Credit: Tiffany Chen; Ting Xu

Freshwater oysters key to developing stronger, “greener” adhesives

If you think oysters are just a delicious seafood, think again. Freshwater oysters produce an adhesive that may hold the secret to developing more environmentally friendly glues with applications from dental care to construction and shipping. An international research team recently used the Canadian Light Source (CLS) at the University of Saskatchewan (USask) to determine what the unique adhesive is made of.

Thriving in African rivers and lakes, Etheria elliptica oysters produce a special material that helps them stick to wood or other oysters, creating complex underwater reefs. Never studied before, this oyster glue has characteristics rarely found in similar organisms: it’s made of a mineral called aragonite that the oyster arranges so that it is soft on the outside and progressively harder on the inside.

“These oyster shells aren’t exactly like our teeth and our bones, but there are a lot of similarities,” says Rebecca Metzler, professor of physics at Colgate University in New York State. “And so, if the adhesive can work for the oyster shell, maybe it could work pretty well for what’s happening inside of us.”

Metzler and her team found that the oyster glue is so sticky because it combines the aragonite with special proteins that the oyster produces. This information could pave the way for the development of better synthetic, “green” glues that mimic the properties of the oyster’s adhesive.

“Because I’m looking at this biological tissue, I need a certain energy range, and the Canadian Light Source has that sweet spot of having both the microscope and the energy range,” says Metzler. “You can look at your sample, get the spectral data that you need to be able to answer questions about what is this made up of, and how these things are structured.”

Her team discovered that the oyster glue is made up of tiny particles of aragonite that clump together into crystals of random shapes, sizes and orientation, information, says Metzler, that can be used to create synthetic versions in a lab. This research, which also relied on data gathered at the Advanced Light Source (ALS) synchrotron, is published in the journal Advanced Materials Interfaces.

Read more on CLS website