Go Farther, Charge Faster: Crack-Resistant Silicon Anodes

Developed a crack-resistant silicon anode material to reliably achieve high energy density and fast-charging performance for EV batteries.

Summary

A joint research team from POSTECH, Seoul National University, and LG Energy Solution has proposed a new design strategy to overcome the fracture problem of silicon anodes, a promising next-generation material for electric vehicle (EV) batteries. The study was recently published in the online edition of Nature Communications. Although silicon can store significantly more energy than conventional graphite, its practical application has been limited by severe volume expansion and contraction during charge–discharge cycles, which causes particle fracture. To address this challenge, the researchers incorporated crystalline lithium fluoride (LiF) into the silicon anode, simultaneously enhancing its strength and Young’s modulus. This approach significantly improved both mechanical durability and fast-charging performance. The study represents a major step toward the commercialization of high-energy-density EV batteries by satisfying two critical requirements at the same time.

Background

The performance of electric vehicle (EV) batteries is largely determined by two factors: how far a vehicle can travel on a single charge and how quickly the battery can be recharged. Conventional graphite anodes are highly stable, but their energy storage capacity is approaching its theoretical limit. Silicon, by contrast, can store nearly ten times more energy than graphite, making it one of the most promising next-generation anode materials. However, silicon undergoes significant expansion and contraction during charging and discharging. Repeated volume changes cause the particles to fracture and the electrode structure to deteriorate, ultimately shortening battery life. Previous studies have primarily focused on increasing the material’s Young’s modulus to reduce deformation. In contrast, relatively little attention has been paid to improving its strength, which is essential for preventing fracture and maintaining structural integrity under repeated volume changes.

Methodology

The research team developed a strategy to form crystalline lithium fluoride (LiF) within silicon monoxide (SiO)-based anode particles. They first introduced lithium into the particles and then infused fluorine, allowing it to react with the lithium to generate crystalline LiF inside the particles. Based on the Hall–Petch relationship1, the researchers optimized the size of the LiF crystallites to maximize particle strength while simultaneously increasing the material’s Young’s modulus. They also formed a surface protective layer that facilitated the transport of both lithium ions and electrons. The particle structure and electrochemical performance were subsequently characterized using electron microscopy, X-ray analysis at the 4C beamline of PLS-II, and electrochemical measurements.

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Seventy times faster charging possible for Lithium-ion batteries 

A research team from the Netherlands and the UK have used MAX IV to investigate a material that could make charging of lithium-ion batteries seventy times faster than today. It is a promising development for future electric vehicles and renewable energy.

Batteries have an important role to play in a sustainable society. Lightweight, fast-charging batteries open for further utilisation of electric vehicles and renewable but non-continuous energy sources, which require efficient storage to be competitive. Battery research is focused on two tracks: inventing entirely new battery technologies or further developing the lithium-ion batteries that are the most commonly used type of battery today. In the current project, the research team have used MAX IV to investigate a new electrode material for lithium-ion batteries.

“We remain interested in researching lithium-ion batteries over new technologies due to a number of factors,” says Maarten Jager, PhD candidate at the University of Groningen and one of the study’s authors.” The technology readiness level of lithium-ion batteries is very high. In the rechargeable battery market, lithium-ion batteries account for about 67% of the market share. The chemistry involved in lithium-ion batteries is also quite well-known, so there is a more straightforward path to explore new components, which could easily be implemented into the market. New technologies can often be promising, but still take years to be developed enough.”

One of the components of batteries that can be further optimised is the electrode material. The general material for the anode, the negative electrode, in lithium-ion batteries is graphite. 

“Graphite has a relatively good stability, high conductivity, and low cost. However, it also has a number of major drawbacks, which reduce its performance. It has a chemistry that limits the amount of energy each unit can store and is flammable. However, its most important drawback is the amount of power it can deliver. Graphite cannot release and store energy quickly, as it would break the electrode,” says Jager. “One major threshold consumers have for choosing an electric car is the time it takes to fully charge it at a fuel station, often over 20 minutes. Significantly bringing down this charging time without compromising battery life or storage capacity is impossible with graphite. Our experiments show that by replacing graphite with copper niobate, we can, without compromising, charge the battery 70 times faster than graphite.”

The copper niobate the researchers used in their experiment is a special so-called mixed crystal phase copper niobate containing five different crystal structures. It is the first time this type of copper niobate is investigated as a battery electrode material. Generally, so-called pure phase materials containing only one crystal structure have been thought to be the best alternative for batteries, but the new results challenge this idea.

Read more on MAX IV website