Recovering in-demand metals for new electronics

Nearly all technology today—from cellphones to computers to MRI scanners—contains rare earth elements (REEs). The global market for REEs is predicted to reach $6.2 billion (USD) this year and $16.1 billion (USD) by 2034.

High concentrations of one particular REE — lanthanum — are often in find in mine tailings. Runoff from this waste can make its way into nearby bodies of water where it poses a risk to human health and the environment. As a result, researchers are on the hunt for ways to recover the material.

Michael Chan, working under the supervision of Dr. Huu Doan in the Department of Chemical Engineering at Toronto Metropolitan University (TMU), recently discovered that industrial-strength chemical adsorbents can be used to “soak up” lanthanum from that mine waste.

“These ‘fancy sponges’ are about the size of a grain of salt,” says Chan, who is completing his Masters degree at TMU. Working in a lab, Chan and his colleagues found that the metal ions present in a sample of contaminated water trade places with the hydrogen ions present on the surface of adsorbent.

When they filtered the adsorbent out of the water, they were left with cleaner water and recovered lanthanum that could be reformed and reused in new electronics.

The team used a scanning electron microscope at TMU to better understand the ion exchange process, then used the Canadian Light Source at the University of Saskatchewan to get even more detailed images and to confirm their findings.

Read more on CLS website

Researchers establish commercially viable process for manufacturing with promising new class of metals

Nanostructured high entropy alloys – metals made from a chaotic mix of several different elements – show a lot of promise for use in industries such as aerospace and automotive because of their strength and stability at high temperatures compared with regular metals. But they are expensive and energy-intensive to produce. Now researchers working with the Canadian Light Source (CLS) at the University of Saskatchewan (USask) have found a much cheaper and easier way to make them, opening the door for commercial applications.

Michel Haché, a materials engineer at the University of Toronto, and colleagues confirmed that electrodeposition is a cost-effective and easily scaled way to create these alloys. Electrodeposition – which involves dissolving metal ions in water then using an electric current to pull them out of the liquid and form solid materials – is the same process that is used to make chrome-plated motorcycle parts. The findings are published in the journal Surface and Coatings Technology.

The U of T group found that alloys made of several different metals – nickel, iron, cobalt, tungsten, and molybdenum – could withstand temperatures up to 500oC, compared with just 270oC for pure nickel, and were stronger and harder than their less-complex counterparts. “We’re using chaos in the material structure to bring out interesting properties,” he says.

Read more on CLS website