Key mechanisms in amorphous iridium oxides for next-generation water electrolysis

A multidisciplinary team from institutions in Germany, Argentina, and Spain has revealed new understanding of amorphous hydrous iridium oxides (am-hydr-IrOx) and their role in sustainable energy production. Using advanced synchrotron techniques, the researchers monitored both electronic and geometric structures of these materials under real operating conditions. Their findings, published in Energy & Environmental Science, could lead to more efficient and durable catalysts for green hydrogen production.

Water electrolysis plays a crucial role in converting renewable energy from sources like wind and solar into hydrogen. A key challenge in this process is the oxygen evolution reaction (OER), which requires highly effective anode catalysts. While iridium-based materials are the gold standard for OER catalysts in proton exchange membrane water electrolyzers (PEM-WE), iridium’s scarcity raises significant concerns about their long-term scalability. Among the most promising candidates are amorphous hydrous iridium oxides (am-hydr-IrOx), though their study with some wide-spread techniques, like x-ray diffraction, is challenging, because of their lack of long-range atomic order. Moreover, most structural models used to explain the limiting (electro)chemical mechanisms of am-hydr-IrOx are based on ordered crystalline phases, making them inadequate for understanding amorphous materials.

A new study, published in Energy & Environmental Science, combines synchrotron-based characterization techniques with density functional theory (DFT) calculations to develop a comprehensive model for amorphous hydrous iridium oxides. The collaborative work involved researchers from Helmholtz Zentrum Berlin and the Fritz-Haber-Institut in Germany, and the ALBA Synchrotron. By investigating hydrous iridium oxide thin films (HIROFs), the researchers showed that iridium dissolution can occur spontaneously and is thermodynamically driven, and is not always a direct consequence of the oxygen evolution reaction (OER).

The team prepared HIROF thin films through controlled electrochemical oxidation of metallic iridium substrates using cyclic voltammetry. This process created a highly porous, hydrated am-hydr-IrOx with a disordered three-dimensional structure containing numerous edges and bulk defects. As revealed in the study, these features enhance OER activity, but they also contribute to material instability.

Ex situ characterization using cryo-TEM confirmed the amorphous and porous nature of the films. X-ray photoelectron spectroscopy (XPS) revealed hydroxyl groups and a progressive increase in iridium oxidation state with increasing film thickness. Electrochemical measurements helped define three distinct potential regimes-–pre-redox, redox and OER regimes—, which mark important transitions in the catalyst’s structural and electronic behavior.

To understand atomic-scale transformations, the researchers applied in situ and operando spectroscopic techniques at two synchrotron beamlines: KMC-3 at BESSY II (Germany) and NOTOS at ALBA. They performed in situ Ir L₃-edge X-ray absorption near-edge structure (XANES) and extended X-ray absorption fine structures (EXAFS) under electrochemical control to monitor changes in iridium oxidation state and Ir–O bond lengths. The results showed progressive oxidation and structural distortion as the applied potential increased. Operando Fixed Energy X-ray Absorption Voltammetry (FEXRAV) established a direct link between electronic transitions and electrochemical activity. Near-ambient pressure hard X-ray photoelectron spectroscopy (NAP-HAXPES) provided complementary surface-sensitive insights into oxidation states at hydrated conditions.

To explain their observations, the team developed a novel atomistic model — a hydrogen-terminated nanosheet structure — that departs from previous crystalline-based approaches. This model offers a more accurate representation of the amorphous phase and, when used in DFT simulations, revealed diverse reactive sites that affect OER activity and iridium dissolution differently.

The research established a dual-mechanistic framework where deprotonation and oxidation drive the OER pathway, while a separate, independent process leads to spontaneous Ir loss through defect formation. Both mechanisms exist simultaneously and evolve as the applied potential changes. When compared with operando EXAFS measurements, the simulated structures showed strong agreement, validating the model and identifying probable active sites and degradation pathways.

Read more on ALBA website

Structure of next-generation catalysts

In a study published in Molecular Catalysis researchers from West Pomeranian University of Technology in Szczecin, Warsaw University of Technology, Graz University of Technology, and National Synchrotron Radiation Centre SOLARIS explored the structure of next-generation catalysts for ammonia synthesis. Only the combination of standard laboratory measurements with possibilities of synchrotron XANES/EXAFS allowed understanding mechanisms leading to the active form of the synthesised material.

To meet the demand from agriculture, the ammonia industry consumes ca. 2% of world energy production, which is a consequence of the high temperature (400-500°C) and high pressure (10-30 MPa) required for the Haber-Bosch process ongoing on widely used iron-based catalysts. The development of new-generation catalysts is essential to lower the operating costs and reduce the CO2 emission of this process. Ammonia is also positioned as a potential form of synthetic fuel of the future. As a result, research and development initiatives focusing on the production of so-called green ammonia, which is produced using hydrogen from water electrolysis powered by renewable energy sources, are gaining momentum.


Development of the new catalyst is high-throughput work, based on screening tests, which allow for the selection of e.g. the optimal carrier, deposition method of the active phase, and load of the active phase. After several dozens of tests, we have designed a promising new catalyst, obtained by impregnation of the γ-Al2Owith the cobalt and molybdenum compounds, followed by the activation process. The catalytic activity and stability of the obtained catalysts, tested in a laboratory fixed bed reactor under atmospheric pressure at 500 °C, were promising compared to the reference state-of-art Co3Mo3N and the commercial iron-based catalyst. However, the determination of the active phase structure, necessary to fully understand the nature of the catalyst, with standard laboratory methods was ambiguous. Thus, selected obtained catalysts were examined with the help of powerful synchrotron XANES/EXAFS measurements at the ASTRA beamline. 

Read more on SOLARIS website

Image: Scheme of the catalyst synthesis protocol including wet impregnation of support and activation of precursor in ammonia, resulting in highly active and stable catalyst.